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TIG welder teardown. ESAB TIG Caddy 1500i

2 Comments / By Mads Barnkob / June 4, 2019

A teardown of a ESAB Caddy 1500i TIG welder, a run down of the current paths in the system and I show which parts I kept. I also have a teardown video of a ESAB LTR 200 welder.

Datasheet on the unit: https://www.esab.dk/dk/da/products/arc-welding-equipment/tig-equipment-cc/industrial-equipment/caddy-tig-1500i-2200i-ta34.cfm

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2025 (6)

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07. February - 22 kW Solar Inverter Teardown, the Ever Solar TLC 17
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22. March - Smoke Screen Machine Protect 950 XP – Teardown of a Smoke Cannon!
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23. February - 811A Vacuum Tube Tesla Coil + 1000 FPS Slow Motion Sparks
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24. April - Home Automation: DIY Arduino vs. Airthings View Plus
02. April - Server PSU Hack – Artesyn 7001138 IBM 24R2730, 12VDC 69A 830W
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23. February - Server PSU Hack – ACBEL FSA021 IBM 39Y7228, 12VDC 38A 460W
11. February - Fluke Helios Plus 2287A, 1500 I/O Frontend, Teardown and Test
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16. March - Heat Sinks, So cold, Much Metal – Isolation, Day 5
15. March - MMC: So Many Large Power Film Capacitors – Isolation, Day 4
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24. October - ABB TRIO 20 kW Solar Inverter – Unboxing and Teardown
16. October - Analog Panel Meter Shunt Calculation and Custom Scale Design
07. October - Visiting The Expo: HI Tech & Industry Scandinavia 2019
03. October - Chinese 1800 Watt Induction Heater – Horizontal Oven Heat Insulation Test
01. October - Chinese 1800 Watt Induction Heater – Heat Insulation Test
29. September - Chinese 1800 Watt Induction Heater, Boxed Up With Server PSU + Test
26. September - Nokia Siemens Flexi 3x90W FXEB 1800MHz Base Station Teardown: Power Amplifier (Part 2 of 2)
16. September - 750W Victron Solar Project – 60 Days Performance – Part 4
05. September - Nokia Siemens Flexi 3x90W FXEB 1800MHz Base Station Teardown: Power Amplifier (Part 1 of 2)
26. August - How To Make a Stencil For Spray Paint With Cheap Hand Tools
16. August - ESAB Power TIG 200 Welder Teardown
05. August - IBM ThinkPad A20p, from 2000. Vintage Computer Teardown.
27. July - Teardown of Danfoss VLT6000 4kW Variable Frequency Drive
17. July - Floppiclene! A Electronics Cleaning Relic of the Past.
09. July - Siemens Polyphos 30 X-RAY Inverter and Control Panel Teardown (Part 3 of 3)
30. June - Siemens Polyphos 30 X-RAY Collimator and Image Plate Teardown (Part 2 of 3)
21. June - Siemens Polyphos 30 X-RAY Head 125kV Teardown (Part 1 of 3)
12. June - 750W Victron Solar Project – Power wall and 8 days performance – Part 3
04. June - TIG welder teardown. ESAB TIG Caddy 1500i
22. May - 750W Victron Solar Project – All 3 panels test – Part 2
08. May - 750 Watt Solar Project – Test Setup – Part 1
24. April - 3 new MIDI videos with Kaizer DRSSTC1
21. April - Teach your kids electronics
31. March - Teardown of a GE LP-33 10kVA UPS System
24. March - Chinese 1800 Watt Induction heater, 10 minute stress test at 1500W
15. March - 2200 Watt server power supply for induction heating
11. March - Chinese 1800 Watt Induction Heater, 5 Minute Stress Test
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07. March - Unboxing a Chinese 1800 Watt Induction Heater
01. March - 3x MIDI videos from DRSSTC1 demonstration
22. February - Tesla coil DRSSTC IGBT explosion. 12 days before a show, panic!
13. February - DRSSTC Design Guide Updated With MMC Design Guide
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2018 (25)

23. December - Merry Christmas & Happy New Year 2018 (X-ray teardown edition)
06. December - Huawei RRU3928 1800MHz radio base station teardown (part 1 of 2)
22. November - Nokia Siemens Flexi BTS Base Station Teardown: Circuit Analysis (Part 2 of 2)
14. November - Youtube subscription change, please check!
08. November - Moving To A New Lab (Part 5 and 6) Tour And Finally Its Operational
28. October - Nokia Siemens Flexi BTS base station teardown: Power amplifier (part 1 of 2)
16. October - Eaton PowerWare 20 kVA UPS teardown
01. October - GE AMX-II, mobile 110kV X-RAY system teardown
24. September - Hameg 8122 Universal Counter – teardown, repair and test
31. August - 15000$ (1990’s) Sony 3CCD Analogue color camera giveaway! (shipping costs apply)
09. August - Teardown of a Eaton PowerWare 60kVA UPS system
09. July - Huawei RRU3908 base station circuit analysis (part 2 of 2)
02. July - Huawei RRU3908 Base Station Teardown (Part 1 of 2)
07. June - Ericsson RBS 2216 Auxiliary Power Units teardown
05. June - Moving To A New Lab (Part 3&4) Workshop Tours
23. March - Teardown of a Merlin Gerin Pulsar ESV 22+ UPS
08. March - Moving to a new lab (Part 2) New basement lab and workshop tour
16. February - Moving to a new lab (Part 1) Old basement lab tour and future projects
12. February - Taxi Radio Basestation teardown – UHF/VHF Storno radio
08. February - Computer scrap gold money WITHOUT chemicals or mechanical processing, part 2
02. February - Computer scrap gold money WITHOUT chemicals or mechanical processing
01. February - How I came to build a 4 meter spark generating Tesla coil, a technical story from 2008 to 2016.
26. January - FPS1000HD high speed camera unboxing and first impressions
17. January - YouTube removes monetization for all small channels!
10. January - Building the OpenTheremin V3

2017 (23)

31. December - Happy New Year 2018 Slowmotion Special!
18. December - Teardown of a Medium Voltage Fuse (7200 V / 200 A)
01. December - Taking a look at the Toshiba Toughbook CF-18 vintage computer
23. November - 5kJ Capacitor Bank Fired at 12kVDC / 3.5kJ Charge
05. November - Teardown of a IBM Blade Server HS22V
26. October - Ericsson Radio Base Station RBS3206 teardown
09. October - 5kJ Capacitor Bank Fired at 2kJ Charge
28. August - MIDI modulator for DRSSTCs
13. August - Hacking the IKEA 2000 Watt Induction Cooktop, Measurements (Part 2)
24. July - Hacking The IKEA 2000 Watt Induction Stove, Teardown (Part 1)
06. July - New online calculator: Snubber capacitor calculator
02. July - Ericsson Radio Base Station RBS6000 teardown
11. June - Ericsson Radio Base Station RBS3202 teardown
20. May - 5kJ capacitor bank, 1.5kJ BANG test at end!
16. May - To all electronic enthusiasts!
11. May - Nokia Siemens Networks Flexi WCDMA teardown: integrated Doherty amplifier (part 5)
01. May - Nokia Siemens Networks Flexi WCDMA Teardown: Power Amplifier (Part 4)
23. April - Kone elevator 45 kW motor drive teardown
17. April - Kaizer DRSSTC IV – A High Impedance Primary Circuit Experiment
08. March - A new dedicated high voltage forum!
01. March - Teardown video of HP SureStore DLT 818 tape backup station
20. February - Mysterious failure of a Siemens mini circuit breaker C6A (5SY41)
09. January - Teardown video of Eaton PowerWare 30 kVA UPS

2016 (24)

18. December - Teleste AC2000, teardown of a 862 MHz cable TV amplifier
13. November - Kone elevator control/power electronics panel teardown
09. October - SSTC and DRSSTC Musical Modulator
02. October - Kaizer DRSSTC III update #7 – Show and tell
18. September - CM600DU-24FA IGBT – Removal of RTC over-current protection
12. September - Kaizer DRSSTC III Update #6 – First Full Power Test After Removing RTC
06. September - Astro HVO-Vario G 38, teardown of a 862 MHz cable TV amplifier
02. September - Finished Project: Merlin Gerin PM700 Power Meter
01. September - Finished Project: 3 Phase 13A Lübcke Variac
22. August - Winners of a DRSSTC UD2.1 Board
15. August - Win a DRSSTC UD2.1 board for just a like/subscribe
11. August - Nokia Siemens Networks Flexi WCDMA Teardown: Antenna (part 3 of 3)
02. August - Nokia Siemens Networks Flexi WCDMA Teardown: Power Amplifier (Part 2 of 3)
10. July - Nokia Siemens Networks Flexi WCDMA Teardown: System Station (Part 1 of 3)
01. July - Ericsson RBS 2216 900 MHz base station teardown
23. June - GSM 900 MHz power amplifier teardown
15. June - Photomultiplier Scintillation Experiment
20. May - New Youtube channel and Google+ page!
03. April - Kaizer DRSSTC III update #5 – First full power light!
01. April - Reverse engineered AGFA photomultiplier tube module
28. March - Teardown – Eaton Powerware 30 kVA UPS
03. March - Teardown – Schneider Electric Frequency Inverter ALTIVAR71
17. February - New online calculator for IGBT gate drive
24. January - Kaizer DRSSTC III update #4 – First light

2015 (12)

31. December - Happy New Year 2016!
15. November - Kaizer VTTC III article added
10. October - Small Solar Panel Project Added
25. September - Articles updated with new pictures
16. July - DRSSTC III update #3
12. June - 100 Watt 6P45S amplifier update #2
29. April - 100 Watt 6P45S Tube Amplifier Update
16. March - DRSSTC Design Guide Update #3
23. February - DRSSTC Design Guide Update #2
16. February - DRSSTC Design Guide Update #1
31. January - Another LCD TV repair
29. January - Writing process and site updates

2014 (6)

31. December - Happy new year!
26. September - File archive added to the site
24. June - Project updates #3
20. April - Kaizer DRSSTC III Tested at 1500 Ampere Peak
21. January - uRADMonitor live from Odense, Denmark
04. January - 100 Watt output from 6P45S tube amplifier

2013 (5)

08. December - DRSSTC III update #2
03. December - 6P45S Tube Amplifier Prototype
14. June - TL494 Flyback Driver
28. May - DRSSTC III update #1
18. January - Royer Induction Heater – First Test

2012 (6)

30. October - Another 27″ LCD TV Lives Again!
11. August - 4000 joule capacitor bank fired at maximum energy
05. August - First shot with 4000 joule capacitor bank!
02. June - Finn Hammer and Daniel Uhrenholt show in Fredericia, Denmark.
14. February - Kaizer DRSSTC II playing Doom 1 – Episode 1
13. January - Kaizer DRSSTC III – progress update

2011 (9)

25. November - MMC calculator added to the online calculators
11. October - 30 Watt EL34 Stereo Tube Amplifier Done
17. September - Kaizer DRSSTC II – Upgraded and Kicking!
04. September - How to repair a LCD TV
04. September - The Spark Killer!
04. August - homopolar motor
22. July - Kaizer DRSSTC I, updated with schematics
01. July - 30000 unique visitors in 20 months
27. June - Isophon Speaker Progress Update #2

2010 (5)

15. November - Kaizer DRSSTC I is Alive!
25. August - Demonstration of Thrige power station
03. August - 10000 Unique visitors in 9 months!
21. April - 2W Tube Amplifier, Water Bridge and Plasma Globe Articles Added To Website
22. March - Tube Amplifier and Projects Progress Report #1

2009 (2)

21. December - Work in progress
19. October - Moving

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Recent comments

ppiszc April 24, 2025 at 11:38 on APC Smart UPS 450 VA, for Server 19″ Rack 1U, TeardownHello, Do you have the eeprom content of this UPS?...
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